Hastelloy X Bars and Rods

Hastelloy X bars and rods are high-performance nickel-based alloys designed for exceptional performance at high temperatures. Containing a well-balanced combination of nickel, chromium, iron, and molybdenum, Hastelloy X is commonly renowned for its superior oxidation resistance, high-temperature strength, and thermal stress stability. These bars find wide use in applications where parts are subjected to temperatures above 1100°C, such as in aircraft engines, industrial furnaces, and petrochemical reactors. Hastelloy X also has superior weldability and fabricability, and hence is well-suited for intricate assemblies. Its strength, corrosion resistance, and versatility make it a leading contender in industrial and aerospace applications.

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Hastelloy X Round Bars

Hastelloy X Rectangular Bars

Hastelloy X Square Rods

What is Hastelloy X Bars?

Hastelloy X consists of about 47% nickel, 22% chromium, 18% iron, and 9% molybdenum and traces of cobalt and tungsten. It possesses tensile strength ranging from 750–850 MPa and yield strength of around 300–400 MPa. The alloy has very good mechanical strength and ductility at high temperatures up to 1200°C. It has good resistance to oxidation, carburization, and stress-corrosion cracking. Hastelloy X is welded by usual techniques without post-weld crack and provides stable behavior in long-term high-heat exposure, which makes it ideal for severe high-temperature structural uses.

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Hastelloy X Bars and Rods Specification

Standards :	ASTM B572, ASME SB572
Dimensions :	EN, DIN, JIS, ASTM, BS, ASME, AISI
Wire :	Thickness starting from 0.05mm
Round bar size :	Diameter: 3-~800mm
Hex Bar size :	2-100mm A/F
Flat bar size :	Thickness: 2 -100mm / Width: 10 to 500mm
Square bar size :	4 to 100mm
Rectangular Bars Size :	33 x 30mm to 295 x 1066mm
Hollow Bar :	32mm OD x 16mm ID to 250mm OD x 200mm ID
Tolerance :	H8, H9, H10, H11, H12, H13K9, K10, K11, K12 or as per clients’ requirements
Finish :	Black, Bright Polished, Rough Turned, NO.4 Finish, Matt Finish, BA Finish

Chemical Compositions of Hastelloy X Bars

Grade	C	Mn	Si	C0	S	Fe	Ni	Cr	Mo	P
Hastelloy X	0.05 – 0.15	1.00 max	1.00 max	0.50 – 2.50	0.03 max	17.00 – 20.00	Balance	20.50 – 23.00	8.00 – 10.00	0.04 max

Hastelloy Alloy X Rods Mechanical Properties

Density	Melting Point	Tensile Strength	Yield Strength (0.2%Offset)	Elongation
8.22 g/cm³	1355°C	655 MPa	240 MPa	35 %

Hastelloy X Bars and Rods Equivalent Grades

STANDARD	WERKSTOFF NR.	UNS
Hastelloy X	2.4665	N06002

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Hastelloy X Bars and Rods Types

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Frequently Asked Questions (FAQ)

What Sizes and Finishes Are Available for Hastelloy X Rods?

Hastelloy X rods are typically available in sizes ranging from 1/8" to 6" in diameter, with custom sizes also offered. Common finishes include hot-rolled, cold-drawn, and polished finishes to suit various applications.

Can Hastelloy X Rods Be Welded?

Yes, Hastelloy X rods can be welded using standard welding techniques. They require careful control of heat and welding parameters to maintain their high-temperature resistance and strength.

What Are the Key Properties of Hastelloy X Bars?

Hastelloy X bars are known for their exceptional high-temperature strength, oxidation resistance, and excellent resistance to thermal-fatigue and stress-corrosion cracking. They also offer excellent weldability and formability for demanding applications.

Hastelloy X Bars and Rods Uses

Hastelloy X rods and bars are extensively used in aerospace parts like combustion chambers, afterburners, jet engine exhaust systems, and gas turbine components. It is used in industrial processes in furnace linings at high temperatures, reformer tubes, heat exchangers, and chemical reactors. Due to its resistance towards severe heat and hostile atmospheres, it is used in petrochemical plants, power generation systems, and nuclear plants. Due to its superior weldability and resistance to thermal fatigue, the alloy can be applied to pressure vessels and piping in high-stress applications. Hastelloy X also finds application in expansion bellows and catalyst support grids in refineries and processing facilities.

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