Incoloy 825 Bars/Rods

Incoloy 825 rods and bars are very corrosion-resistant nickel-iron-chromium alloys containing additions of copper, molybdenum, and titanium, specifically designed for severe chemical environments. The alloy possesses excellent resistance to oxidizing and reducing acids such as sulfuric and phosphoric acid and is suitable for seawater equipment, pollution control, and chemical processing. Incoloy 825 exhibits stability in hot as well as cold working conditions and is resistant to pitting, stress-corrosion cracking, and intergranular attack. It has structural integrity as well as a resistance to corrosion upon exposure for extended periods. These bars are utilized where mechanical strength and chemical stability are both required.

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Incoloy 825 Round Bars

Incoloy 825 Rectangular Bars

Incoloy 825 Square Rods

Incoloy 825 consists of 38–46% nickel, 19.5–23.5% chromium, 22% iron, 2.5–3.5% molybdenum, 1.5–3% copper, and titanium. Tensile strength is 550–700 MPa; yield strength is approximately 220–300 MPa. The alloy demonstrates fine corrosion resistance against sulfuric, phosphoric, nitric, and hydrofluoric acids, as well as good mechanical characteristics up to 540°C. It is also resistant to stress corrosion caused by chloride, pitting, and general corrosion. The material can be readily shaped, machined, and welded via standard methods. Its stability and corrosion resistance render it highly suitable for severe industrial environments.

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Incoloy 825 Bars and Rods Specification

Incoloy 825 Material Specification: ASTM B425/ ASME SB425 Inco 825

Grade: Inconel 600 (UNS N06600, Alloy 600, 2.4816), Inconel 601 (UNS N06601, Alloy 601, 2.4851), ASTM B425 Inconel 625 (UNS N06625, Alloy 625, 2.4856), Inconel 800 (UNS N08800, Alloy 800, 1.4876)

Form: Round, Square, Hex (A/F), Bush, Rectangle, Flat, Billet, Ingot, Forging, PSQ Bar, Wire Rod, Wire (Coil Form), Wire-mesh etc.

Size Range: 15NB to 150NB In manufacturing process: Cold drawn/ Extruded

Length: 100 mm To 3000 mm Long & Above

Diameter (Size) : Metric M6 to M48, Inches – 1/4’’ to 2’’

Tolerance : H8, H9, H10, H11, H12, H13, K9, K10, K11, K12 or as per clients’ requirements

Finish : Cold Drawn, Shot Blast & Drawn, 240 Grit Belt Polished, Black, Bright Polished, Rough Turned, NO.4 Finish, Matt Finish, BA Finish, High Polished

Condition : Cold Drawnd Polished Cold Drawn Centreless Ground & Polished, Threading

Surface : Hot Rolled Pickled or Sand Blasting Finished, Cold Drawn, Bright, Polished, Hairline

Chemical Compositions of Incoloy 825 Rods

Grade	C	Mn	Si	S	Cu	Fe	Ni	Cr	Al	Ti
825	0.05 max	1.00 max	0.5 max	0.03 max	1.50 – 3.00	22.00 min	38.00 – 46.00	19.50 – 23.50	0.02 max	0.06 – 1.20

Incoloy 825 Bars Mechanical Properties

Element	Density	Melting Point	Tensile Strength	Yield Strength (0.2%Offset)	Elongation
825	8.14 g/cm3	1400 °C (2550 °F)	Psi – 80,000 , MPa – 550	Psi – 32,000 , MPa – 220	30 %

Incoloy 825 Bars and Rods Equivalent Grades

STANDARD	WERKSTOFF NR.	UNS	JIS	BS	GOST	AFNOR	EN	OR
Incoloy 825	2.4858	N08825	NCF 825	NA 16	ЭП703	NFE30C20DUM	NiCr21Mo	XH38BT

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Weight Chart of Incoloy 825 Bars and Rods

Size	Kgs / Foot	Kgs / Mtr	Size	Kgs / Foot	Kgs / Mtr	Size	Kgs / Foot	Kgs / Mtr
3mm	0.017	0.055	20mm	0.753	2.470	3″	10.900	35.762
1/8″	0.019	0.062	22mm	0.908	2.979	3-1/4″	12.800	41.996
5/32″	0.029	0.095	7/8″	0.926	3.038	3-1/2″	14.850	48.772
4mm	0.030	0.098	24mm	1.080	3.543	3-3/4″	17.001	55.780
3/16″	0.043	0.141	25mm	1.180	3.871	4″	19.306	63.340
5mm	0.047	0.154	1″	1.210	3.970	4-1/4″	21.908	72.249
7/32″	0.058	0.190	26mm	1.271	4.170	4-1/2″	24.4487	80.340
6mm	0.068	0.223	27mm	1.368	4.490	4-3/4″	27.366	90.249
1/4″	0.076	0.249	1-1/8″	1.534	5.033	5″	30.461	99.940
7mm	0.091	0.298	30mm	1.691	5.548	5-1/2″	36.690	121.000
5/16″	0.118	0.387	1-1/4″	1.924	6.349	6″	43.860	143.900
8mm	0.120	0.398	32mm	1.894	6.314	6-1/2″	51.093	167.630
9mm	0.152	0.498	1-3/8″	2.303	7.550	7″	59.432	196.000
3/8″	0.170	0.557	35mm	2.390	7.553	7-1/2″	68.226	225.000
10mm	0.189	0.620	36mm	2.438	7.999	8″	77.586	254.55
11mm	0.228	0.748	38mm	2.792	8.903	10″	121.048	397.140
7/16″	0.232	0.761	1-1/2″	2.715	8.951
12mm	0.271	0.889	40mm	3.009	9.872
1/2″	0.303	0.994	1-5/8″	3.200	10.449
13mm	0.318	1.043	1-3/4″	3.712	12.179
14mm	0.368	1.207	45mm	3.807	12.555
9/16″	0.383	1.256	1-7/8″	4.260	13.977
15mm	0.424	1.391	48mm	4.330	14.205
5/8″	0.473	1.551	50mm	4.698	15.414
16mm	0.481	1.578	2″	4.848	15.906
17mm	0.543	1.791	2-1/8″	5.475	17.963
11/16″	0.573	1.880	2-1/4″	6.135	20.128
18mm	0.610	2.001	60mm	6.768	22.205
3/4″	0.682	2.237	2-3/8″	6.838	22.435
			2-1/2″	7.576	24.856
			2-5/8″	8.354	27.409
			2-3/4″	9.169	30.083

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Incoloy 825 Bars and Rods Types

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Frequently Asked Questions (FAQ)

Are Incoloy 825 Bars and Rods Corrosion-Resistant?

Yes, Incoloy 825 Bars and Rods are highly corrosion-resistant, particularly against acids like sulfuric and phosphoric acid. Their nickel, iron, and molybdenum composition ensures excellent resistance to pitting, crevice corrosion, and stress corrosion cracking.

Can Incoloy 825 Bars and Rods be Customized in Size and Length?

Yes, Incoloy 825 Bars and Rods can be customized in size and length to meet specific application requirements. They are available in various dimensions, ensuring versatility for diverse industries.

How Do Incoloy 825 Bars and Rods Perform in High-Temperature Environments?

Incoloy 825 Bars and Rods perform exceptionally well in high-temperature environments, maintaining strength and stability. They exhibit excellent resistance to oxidation and scaling at elevated temperatures.

Incoloy 825 Bars and Rods Uses

Incoloy 825 bars are utilized in chemical processing facilities for acid production and pickling equipment. They are utilized in heat exchangers, tanks, piping, and valves dealing with aggressive fluids. Marine uses include seawater-cooled heat exchangers and offshore oil and gas piping systems. The alloy finds application in pollution control systems, nuclear fuel reprocessing, and scrubber units. In food and pharmaceutical processing industries, it is chosen due to corrosion resistance and hygiene standards. Due to its formability and strength, it is used in fasteners, flanges, and structural parts subjected to brine, wastewater, and chloride-containing atmospheres.

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