Incoloy 825 Forgings

Aiman Metals, Kuala Lumpur, Malaysia, is a reliable manufacturer and supplier of high-quality Incoloy 825 Forgings that are tailor-made to serve a wide range of industrial demands. Our reputation for precision engineering, quality consistency, and dependable service has earned us popularity for delivering products that excel in chemical processing, oil & gas, and marine applications. Incoloy 825 is a nickel–iron–chromium alloy with additions of molybdenum, copper, and titanium, providing excellent corrosion resistance, hardness, and strength. At Aiman Metals, all forgings are rigorously inspected to guarantee optimum performance in the most severe and demanding service conditions, making us your trustworthy forging partner.

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Incoloy 825 Hot Forging

Incoloy 825 Open Die Forging

Incoloy 825 Closed Die Forging

Table of Contents

What is Incoloy 825 Forgings?

Incoloy 825 Forgings consist mainly of Nickel (38–46%), Iron (22% min), and Chromium (19.5–23.5%), with controlled additions of Molybdenum, Copper, and Titanium. This alloy possesses remarkable resistance to pitting, crevice corrosion, as well as stress-corrosion cracking even in marine and acidic environments. Mechanically, it possesses high tensile strength, excellent toughness, and superior creep resistance at elevated temperatures. Incoloy 825 maintains its structural integrity under extended exposure to corrosive and oxidizing conditions and is thus suitable for long-term operation in chemical processing, marine applications, and oil & gas production where reliability is essential.

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Forgings

Incoloy 825 Forgings Specification

Specifications ASTM B564 / ASME SB564

Flat bar blocks up to 27″ width and 15,000 lbs.

Cylinders and sleeves up to 50″ maximum O.D. and 65″ maximum length

Discs and hubs up to 50″ diameter and 20,000 lbs.

Rolled, hand forged or mandrel forged rings up to 84″ maximum O.D. and 40″ maximum length

Rounds, shafts and step shafts up to 144″ maximum length and 20,000 lbs.

Chemical Compositions of Incoloy 825 Forgings

Grade C Mn Si S Al Ti Fe Ni Cr
Incoloy 825 0.10 max 0.50 max 0.50 max 0.015 max 0.40 max 0.40 max 5.0 max 58.0 min 20.0 – 23.0

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Why Aiman Metals?

Packaging

Incoloy 825 Forgings Mechanical Properties

Density Melting Point Tensile Strength Yield Strength (0.2%Offset) Elongation
8.4 g/cm3 1350 °C (2460 °F) Psi – 1,35,000 , MPa -930 Psi – 75,000 , MPa – 517 42.5 %

Incoloy 825 Forgings Equivalent Grades

STANDARD UNS WNR. AFNOR EN JIS BS GOST OR
Alloy 825 N08825 2.4858 NC22DNB4M NiCr22Mo9Nb NCF 825 NA 21 ЭП703 ЭИ602

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Incoloy 825 Forgings Types

DIN 2.4858 Incoloy Upset Forging
Incoloy 825 Impression Die Drop Forging
Incoloy Alloy 825 Machined Hot Forgings
Incoloy Alloy 825 Press Forging
Incoloy 825 Compression Forging
ASME SB564 Incoloy 825 Forgings

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Frequently Asked Questions (FAQ)

To determine if Incoloy 825 Forgings meet your needs, assess your application's requirements for corrosion resistance, strength, and temperature tolerance. Consult product specifications and industry standards to ensure compatibility with your operational environment.

The forging process for Incoloy 825 typically takes several hours to days, depending on the size, complexity, and specific requirements of the component. Additional time may be needed for heat treatment and quality inspections.

Yes, Incoloy 825 can be forged into custom shapes due to its excellent workability and adaptability. Skilled forging techniques and precise tooling ensure it meets specific design and application requirements.

Incoloy 825 Forgings Uses

Incoloy 825 Forgings are used extensively in processes that demand excellent corrosion resistance and mechanical strength. In chemical processing, they find applications in heat exchangers, pressure vessels, evaporators, and equipment to produce acid. The oil & gas industry employs them in pipelines, separators, downhole tooling, and offshore platforms where sour gas and chloride resistance is necessary. In marine conditions, they are utilized in desalination plants, seawater cooling systems, and coastal construction. Furthermore, Incoloy 825 is utilized in pollution control systems and nuclear fuel reprocessing, in which it provides long-term performance under severe chemical and high-temperature conditions, guaranteeing safety and operating reliability.

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