Incoloy Round Bars

Corrosion-resistant, high-temperature nickel alloy Incoloy round bars are produced as products that are made for structural, mechanical, and high-strength use. Made available in several Incoloy grades such as 800, 825, or 925, these bars hold good strength, oxidation resistance, and stability when exposed to acidic and marine environments. They are accurately machined and are applied extensively in oil and gas, chemical processing, marine, and power generation industries. Stress-corrosion cracking and pitting resistance, particularly in chloride and sulfur-containing environments, is the special value that round bars of Incoloy are appreciated for. Their circular shape best suits them for shafts, fasteners, and rotary equipment.

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Bright Incoloy Round Bars

Polished Incoloy Alloy Round Rods

Cold-Finished Incoloy Round Bars

What is Incoloy Round Bars?

Incoloy round bars may have 30–45% nickel, 20–23% chromium, and 22–45% iron, varying depending upon the grade. Other elements such as molybdenum, copper, titanium, or aluminum add to certain properties. They provide tensile strengths ranging from 550–800 MPa and high yield strength with good hardness and ductility. The alloy is resistant to localized corrosion, oxidation, intergranular attack, and chloride-induced stress corrosion. Round bars are forged or cold-drawn for accuracy and uniformity, and they are best suited for machining, welding, and high-pressure use in aggressive conditions and at elevated temperatures.

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Incoloy Round Bars Specifications

Dimensions	BS, DIN, EN, AISI, JIS, ASME, ASTM
Size of Round Bars	Thickness: 2 milimeter-100 milimeter
Surface	Bright, Hot Rolled Pickled, Hairline, Cold Drawn, Sand Blasting Finished, Polished
Processing	cutting to 650 milimeter
Tolerance	H9, K9, H8, H12, K12, H11, H13, K10, K11, H10, or as per need
Finish	centreless ground, Cold (bright) drawn, smooth turned, hot rolled, slit rolled edge, peeled, Rough Turned, hot rolled annealed, Polish, Bright, Centreless Ground, Grinding & Black
Method	Cold Drawn, Hot Rolled, Cold Rolled Rod, Forged Round Bars
Condition	annealed, Hardened & tempered

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Incoloy Round Bars Physical Properties

Density	g/cm3	7.94
Density	lb/in.3	0.287
Melting Range	°F	2475 – 2525
Melting Range	°C	1357 – 1385

Incoloy Round Bars Mechanical Properties

Condition & Size	Tensile Strength	Yield Strength (0.2% Offset)	Elongation	Reduction of Area	Hardness
Condition & Size	MPa, min	MPa, min	%, min	%, min	Rockwell, max
Hot worked, as-hot-worked	550	240	25	…	…
Cold-worked and hot-worked, annealed	515	205	30	…	…

Incoloy Bars & Rod Size Chart

US Bar		Metric		Japanese		Canadian/ASTM
Diam. (Inch)	Bar Size	Diam. (mm)	Bar Size	Diameter (mm)	Bar Size	Diameter (mm2)	Bar Size
0.250	#2	5	5	6	6	100	10M
0.375	#3	5.5	5.5	10	10	200	15M
0.500	#4	6	6	13	13	300	20M
0.625	#5	7	7	16	16	500	25M
0.750	#6	8	8	19	19	700	30M
0.875	#7	9	9	22	22	1000	35M
1.000	#8	10	10	25	25	1500	45M
1.125	#9	11	11	29	29	2500	55M
1.250	#10	12	12	32	32
1.375	#11	14	14	35	35
1.500	#12	16	16	38	38
1.625	#13	18	18	41	41
1.750	#14	20	20	44	44
1.875	#15	22	22	48	48
2.000	#16	25	25	51	51
2.250	#18	28	28	57	57
		32	32
		36	36
		40	40
		44	44
		50	50

Incoloy Round Bars Weight Chart

Size	kilogram / Meter	kilogram / Foot	Size	kilogram / Meter	kilogram / Foot	Size	kilogram / Meter	kilogram / Foot
1/8″	0.062	0.019	22mm	2.979	0.908	3-1/4″	41.996	12.800
3mm	0.055	0.017	20mm	2.470	0.753	3″	35.762	10.900
4mm	0.098	0.030	24mm	3.543	1.080	3-3/4″	55.780	17.001
5/32″	0.095	0.029	7/8″	3.038	0.926	3-1/2″	48.772	14.850
5mm	0.154	0.047	1″	3.970	1.210	4-1/4″	72.249	21.908
3/16″	0.141	0.043	25mm	3.871	1.180	4″	63.340	19.306
6mm	0.223	0.068	27mm	4.490	1.368	4-3/4″	90.249	27.366
7/32″	0.190	0.058	26mm	4.170	1.271	4-1/2″	80.340	24.4487
7mm	0.298	0.091	30mm	5.548	1.691	5-1/2″	121.000	36.690
1/4″	0.249	0.076	1-1/8″	5.033	1.534	5″	99.940	30.461
8mm	0.398	0.120	32mm	6.314	1.894	6-1/2″	167.630	51.093
5/16″	0.387	0.118	1-1/4″	6.349	1.924	6″	143.900	43.860
3/8″	0.557	0.170	35mm	7.553	2.390	7-1/2″	225.000	68.226
9mm	0.498	0.152	1-3/8″	7.550	2.303	7″	196.000	59.432
11mm	0.748	0.228	38mm	8.903	2.792	10″	397.140	121.048
10mm	0.620	0.189	36mm	7.999	2.438	8″	254.55	77.586
12mm	0.889	0.271	40mm	9.872	3.009
7/16″	0.761	0.232	1-1/2″	8.951	2.715
13mm	1.043	0.318	1-3/4″	12.179	3.712
1/2″	0.994	0.303	1-5/8″	10.449	3.200
9/16″	1.256	0.383	1-7/8″	13.977	4.260
14mm	1.207	0.368	45mm	12.555	3.807
5/8″	1.551	0.473	50mm	15.414	4.698
15mm	1.391	0.424	48mm	14.205	4.330
17mm	1.791	0.543	2-1/8″	17.963	5.475
16mm	1.578	0.481	2″	15.906	4.848
18mm	2.001	0.610	60mm	22.205	6.768
11/16″	1.880	0.573	2-1/4″	20.128	6.135
3/4″	2.237	0.682	2-3/8″	22.435	6.838
			2-1/2″	24.856	7.576
			2-5/8″	27.409	8.354
			2-3/4″	30.083	9.169	–	–	–

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Incoloy Round Bars Types

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Frequently Asked Questions (FAQ)

What are the Key Benefits of Using Incoloy Round Bars?

Incoloy Round Bars offer superior corrosion resistance, high-temperature strength, and durability, making them ideal for demanding industrial environments like chemical processing and marine applications.

Can Incoloy Round Bars be Customized for Specific Applications?

Yes, Incoloy Round Bars are available in various grades, dimensions, and finishes, ensuring they can be tailored to meet specific project and industry requirements.

Are Incoloy Alloy Bars/Rods Customizable?

Yes, we provide bars and rods in standard and customized dimensions and polishes to meet your specific project requirements. For more details mail us on sales@aimanmetals.com

Incoloy Round Bars Uses

Incoloy round bars are utilized in shafts, bolts, pump shafts, heat exchanger supports, and oil & gas tubing hangers. Their acid and marine corrosion resistance properties make them appropriate for chemical processing equipment, acid scrubbers, marine propeller shafts, and desalination units. In the thermal systems, they are utilized in superheater tubes, furnace parts, and flue gas scrubbers. The power generation industry utilizes them in steam generator parts and turbine hardware. Their superior strength and mechanical stress resistance also make them ideal for downhole equipment, aircraft parts, and high-pressure fittings in severe industrial conditions.

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