Monel 400 Forgings

Aiman Metals stands out as a top manufacturer and supplier of Monel 400 forgings, proudly based in Kuala Lumpur, Malaysia. Known for their high-performance alloy components, Aiman Metals specializes in crafting precision-engineered Monel 400 forgings that are built to endure even the harshest industrial conditions. Monel 400, a nickel-copper alloy, is celebrated for its remarkable strength, toughness, and exceptional resistance to corrosion—particularly in marine and chemical settings. By utilizing cutting-edge forging technology and maintaining rigorous quality control, Aiman Metals guarantees that every product meets international standards, catering to demanding industries like oil & gas, marine, aerospace, and chemical processing.

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Monel 400 Hot Forging

Monel 400 Open Die Forging

Monel 400 Closed Die Forging

What is Monel 400 Forgings?

Monel 400 forgings are made up of roughly 63% nickel and 28–34% copper, along with trace amounts of iron, manganese, and other elements. This solid-solution alloy offers impressive corrosion resistance and robust mechanical performance. Typical mechanical properties include a tensile strength ranging from 480–620 MPa, yield strength between 170–345 MPa, and an elongation of up to 35%, depending on the forging conditions. It also boasts a Brinell hardness of about 110–180 HB. Monel 400 maintains its strength and toughness over a broad temperature range and is resistant to stress-corrosion cracking, making it perfect for critical structural and mechanical applications.

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Monel 400 Forgings Specification

Specifications ASTM B564 / ASME SB564

Flat bar blocks up to 27″ width and 15,000 lbs.

Cylinders and sleeves up to 50″ maximum O.D. and 65″ maximum length

Discs and hubs up to 50″ diameter and 20,000 lbs.

Rolled, hand forged or mandrel forged rings up to 84″ maximum O.D. and 40″ maximum length

Rounds, shafts and step shafts up to 144″ maximum length and 20,000 lbs.

Grades Monel 400 Forging UNS (N04400), DIN (2.4360)

Chemical Compositions of Monel Alloy 400 Forgings

Grade	Ni	C	Al	Mn	Si	Fe	Cu	S
Monel 400	63.0 min	0.3 max	0.50 max	2.0 max	0.5 max	1.0 – 2.5	28.0 – 34.0	0.02 max

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Monel 400 Forgings Mechanical Properties

Density	Melting Point	Yield Strength (0.2%Offset)	Tensile Strength	Elongation
8.8 g/cm3	1350 °C (2460 °F)	Psi – 35,000 , MPa – 240	Psi – 80,000 , MPa – 550	40 %

Monel Alloy 400 Forgings Physical Properties

Density		Melting Range		Curie Temperature		Electricity Resistivity
g/cm³	lb/in³	°F	°C	°F	°C	µΩ·m
8.8	0.318	2370-2460	1300-1350	70-120	21-49	547

Monel 400 Forgings Equivalent Grades

STANDARD	UNS	WNR.	AFNOR	EN	JIS	BS	GOST
Monel 400	N04400	2.4360	NU-30M	NiCu30Fe	NW 4400	NA 13	МНЖМц 28-2,5-1,5

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Monel 400 Forgings Types

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Frequently Asked Questions (FAQ)

What Is the Impact of Temperature Control on the Quality of Forged Monel 400?

Temperature control is crucial in forging Monel 400, ensuring optimal mechanical properties, preventing defects, and maintaining its corrosion resistance and strength. Proper control minimizes cracking and enhances overall quality.

How Do I Assess the Forging Strength of Monel 400 for Aerospace Applications?

Assess Monel 400's forging strength for aerospace by evaluating its tensile strength, yield strength, and fatigue resistance under simulated operating conditions. Conduct tests for thermal stability and corrosion resistance to ensure suitability.

How Can I Determine If Monel 400 Forgings Meet My Specific Needs?

Evaluate Monel 400 forgings by checking their mechanical properties, corrosion resistance, and compatibility with your operating environment. Review certifications, standards, and conduct application-specific testing for assurance.

Monel 400 Forgings Uses

Monel 400 forgings find their place in a variety of demanding applications that require both corrosion resistance and mechanical strength. In the marine sector, they are frequently used for pump shafts, valve bodies, and components in seawater systems due to their outstanding performance in saltwater environments. In the chemical and petrochemical fields, they are ideal for reactors, heat exchangers, and piping systems that come into contact with aggressive chemicals like hydrofluoric and sulfuric acids. You can also find Monel 400 forgings in oil & gas equipment, aerospace fasteners, and power generation systems where durability, reliability, and corrosion resistance are absolutely crucial.

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