Tool and Die Steel S1 Bars

Aiman Metals, located in Kuala Lumpur, Malaysia, has built a solid reputation as a top-notch manufacturer and supplier of high-quality Tool and Die Steel S1 bars. These bars are celebrated for their outstanding impact toughness and workability. Catering to a diverse array of industries throughout Malaysia and Southeast Asia, Aiman Metals delivers steel bars that are specifically engineered to handle the rigors of extreme cold work and heavy-duty applications. Their dedication to precision, material integrity, and prompt delivery has made them a reliable partner for toolmakers and manufacturers alike. Aiman Metals offers both standard and custom sizes, ensuring optimal performance and reliability in tool and die production environments.

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Die Steel S1 Rods

S1 Tool Steel Round Bar

S1 Tool and Die Steel Bar

Table of Contents

What is Tool and Die Steel S1 Bars?

Tool and Die Steel S1 is a shock-resistant steel that primarily consists of 0.50–0.60% carbon, 2.75–3.25% nickel, 0.90–1.40% manganese, along with trace amounts of chromium, molybdenum, and silicon. This steel is known for its exceptional toughness, good wear resistance, and impressive impact strength, even in low temperatures. Typically, S1 steel boasts a tensile strength ranging from 850 to 1,100 MPa and a Rockwell hardness of 55 to 60 HRC after heat treatment. It effectively resists cracking under impact and thermal fatigue, making it an excellent choice for tools that face repeated shock and stress.

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Tool and Die Steel S1 Bars Specifications

  • Standard : ASTM A681, ASME SA681
  • Dimensions : EN, DIN, JIS, ASTM, BS, ASME, AISI
  • Form : Round
  • Diameter : 10 mm ~ 900 mm
  • Size : 0.08 mm to 25.00 mm
  • Diameter Range : 0.040 mm – 12 mm (0.0016” – 0.4724”)
  • Application : Lathe Tools, Milling Cutter, Cutter Blades, Boring Tools, Twist drills, Milling Knives, Reamers, Taps, Metalcutting saws, Screw Cutting Tools, File Cutter’s Chissels, Drills, Hobs, Drill Bits, Tread cutting tools etc

Chemical Compositions of Tool and Die Steel S1 Bars

C Mn Si Cr Ni Mo W V Cu P S
0.40-0.55 0.10-0.40 0.15-1.20 1.00-1.80 0.30 0.50 1.50-3.00 0.15-0.30 0.25 0.03 0.03

Mechanical Properties of Tool and Die Steel S1 Bars

Properties Metric Imperial
Hardness, Rockwell C (air cooled from 899°C, 30 mins) 54.5 54.5
56 56
Hardness, Rockwell C (air cooled from 982°C, 30 mins) 56.5 56.5
Modulus of elasticity 207 GPa 30000 ksi
Charpy impact (V-notch; oil quenched from 954°C; 149°C temper temperature) 10.8 J 8.00 ft-lb
Charpy impact (V-notch; oil quenched from 954°C; 625°C temper temperature) 29.8 J 22.0 ft-lb
Machinability (1% carbon steel) 70.0 – 75.0% 70.0 – 75.0%
Poisson’s ratio 0.27-0.30 0.27-0.30

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Why Aiman Metals?

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Equivalent Grades of Tool and Die Steel S1 Bars

AISI / SAE DIN / W.Nr UNS JIS GB AFNOR
S1 1.2550 T41901 G4053 GB/T 3077 55 WC 20

Thermal Properties of Tool and Die Steel S1 Bars

Properties Conditions
T (°C) Treatment
Thermal expansion 12.4 x 10-6/ºC 20-100

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Tool and Die Steel S1 Bars Types

S1 Cold Rolled Die Steel Bar
Chrome Molybdenum Steel S1 Bright Rods
S1 Hot Forged Round Bars
CrMo S1 Cold Drawn Bars
S1 Hot Rolled Tool Steel Bar
Tool and Die Steel S1 Threaded Bar

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Tool and Die Steel S1 Bars Uses

Tool and Die Steel S1 bars are crafted specifically for applications that demand high impact resistance and durability. They find extensive use in the manufacturing of chisels, punches, rivet sets, shear blades, and other heavy-duty cold work tools. The ability of S1 steel to endure repeated shock loads without deforming or breaking makes it perfect for tooling in automotive manufacturing, construction, mining, and metal fabrication. Its reliable performance in sub-zero conditions also makes it suitable for cold forming operations. Manufacturers appreciate S1 bars for their machinability, toughness, and resilience, which contribute to longer tool life and minimized downtime in challenging production environments.

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